Best Men's Down Vests of 2025/26
The best men's insulated vests for warmth, aerobic activities, and more
November 22nd, 2025
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When shoulder season or brisk mornings settle in, a down vest becomes one of the most versatile insulation tools you can bring along. For men, the best down vests trap core warmth without overheating, layer cleanly over shirts or under shells, and maintain performance even when conditions shift.
In our testing, we evaluated six top contenders across real-world use in Colorado—on summer hikes, fall trail runs, and ride commutes across the Front Range. These vests were judged not just on the spec sheet, but on how they felt in motion, how they handled changing weather, and how they integrate into everyday outdoor layering.
We zeroed in on criteria that matter: core warmth per ounce, shell fabric durability and weather resistance, baffle construction to avoid cold spots, and the quality of fit and comfort (especially in armholes, torso taper, and layering compatibility). We also watched for how well the vests held up after regular use and how their design decisions contributed to utility and longevity.
Top Pick: The Rab Microlight Down Vest earns our Best Overall award. It stood out in all key areas—offering serious warmth with recycled 700-fill hydrophobic down, a Pertex Quantum ripstop shell that balances loft and wind protection, and a fit that matches trail performance with street-ready aesthetics. Whether you’re running errands, hiking, or layering for cold days, it’s the vest that delivered consistently.
Looking for women's vests? See our guide to Best Women's Down Vests
Looking for gift ideas for campers? See our 108 Best Gifts for Campers, Tested by and for Campers
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Comparison Table
| MEN'S VEST | TREELINE AWARD | BEST FOR | SIZES | INSULATION | HOOD OPTIONS? | PACKABLE? | WEIGHT | POCKETS | SHELL |
|---|---|---|---|---|---|---|---|---|---|
| Rab Microlight | Best Overall Read why |
Multisport | S-XL | Recycled 700FP Down with Nikwax Hydrophobic Finish | No | Yes | 11.2 oz | 2 handwarmer | Pertex Quantum Ripstop |
| Patagonia Down Sweater Vest | Best Trail to Town Read why |
Multisport | XS-XXL | 900-fill Responsible Down 100% virgin goose down | Hooded options available | Yes | 8.9 oz | 2 handwarmer, 1 internal zip chest ocket | NetPlus postconsumer recycled ripstop nylon |
| Montbell Thermawrap UL Vest | Best Synthetic Read why |
Fast and light, wet conditions | S-XL | EXCELOFT synthetic insulation | No | Yes | 7.7 oz | 5 (2 zippered handwarmer, 1 zip chest, 2 internal zip) | 12 D nylon ripstop with DWR |
| Patagonia Nanopuff Vest | Best Aerobic Read why |
Snowsports, casual | XS-3XL | 60 g PrimaLoft Gold Insulation Eco postconsumer recycled polyester | No | Yes | 8 oz | 3 (2 handwarmer, 1 internal) | Recycled polyester ripstop |
| Mountain Hardwear Ghost Whisperer Vest | Best Lightweight Read why |
Multisport | S-XXL | 800-fill-power goose down | No | Yes | 6.28 oz | 2 zippered handwarmer | 10-denier x 10-denier ripstop recycled nylon |
| Outdoor Vitals NovaPro Vest | Best Winter Read why |
Multisport | S-3X | DownLT blend: DWR treated HyperDry + synthetic loose fill | No | Yes | 8.4 oz | 2 zippered handwarmer | 20 Denier Nylon with DWR treatment |
| REI Co-op 650 Down Vest | Best Affordable Read why |
Casual, hiking | S-3XL | 650-fill down | No | Yes | 8.1 oz | 4 (2 handwarmer, 2 internal) | recycled nylon ripstop with DWR |
The Winners
Best Overall Down Vest: Rab Microlight Down Vest
Weight: 11.2 oz
Available sizes: S-XL
Fit: Regular
Shell fabric: Pertex Quantum Ripstop
Insulation type: Recycled 700FP Down with Nikwax Hydrophobic Finish
What we liked: Very comfortable, recycled down fill, recycled shell, warm, great fit
What could be better: Heavier than some vests
The Rab Microlight Vest is the best down vest overall because it’s comfortable, warm, durable, and looks great. What truly makes this vest stand out is its sustainability, but everything else is great about it too. We tested the Microlight during summer and fall in Colorado, taking it on hikes, runs, and bike rides around town and on the Colorado Front Range. The Rab Microlight outperformed every down and synthetic vest in nearly every criteria we judge for--even surpassing the much praised Patagonia Down Sweater Vest (see more below).
We tested a lot of awesome vests for this guide and nearly chose the Patagonia Down Sweater Vest as the best overall. But, there's a few reasons the Microlight outperforms the Sweater Vest. In this review, we'll explain why.
Rab Microlight Down Vest
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The Rab Microlight is the first vest we’ve found that uses recycled down insulation and is still just as comfortable and good-looking as the Down Sweater Vest.
Not only was this vest just as comfortable and good-looking as the Patagonia Down Sweater Vest, but we also noticed the Microlight Vest was more weather resistant, warm, and durable than any other vest we tested.
With the Microlight, you get a more technical vest that looks just as good as the Down Sweater Vest at a lower price. This vest works well on the trail and just as well in town, making it an all-around great choice.
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The Microlight Vest is made of soft and durable Pertex Quantum ripstop nylon fabric and 700-fill Nikwax-treated water-resistant down. This ripstop fabric is some of the softest we tested. It’s almost as comfortable as the Patagonia Down Sweater, and feels better against your skin than every other vest we tested. This is the only vest we tested with down treated with PFC-free Nixwax hydrophobic coating, and the Pertex® Quantum ripstop nylon outer material has a weather-resistant DWR coating that blocks wind and light precipitation better than any other vest.
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The recycled down used in the Microlight performs just as well, if not better, than any other down vest, including the Down Sweater Vest. We found the Microlight is warmer than the Down Sweater during testing on chilly mornings. The Microlight has different sized baffles in different areas of the vest to optimize warmth. I has wider down baffles on the front, tops of shoulders, and back to accommodate more down, and smaller baffles under the arms where you don’t need quite as much warmth.
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Another thing that convinced us to choose the Rab Microlight over the Down Sweater is we also like how the Microlight fits better than the Down Sweater, especially in the armholes. The Microlight Vest’s armholes have less stretch than the Down Sweater, but Down Sweater’s armholes hang farther out over the shoulders in a way that feels more restrictive than the Microlight.
The Microlight hugs the shoulders in a way that feels more comfortable and looks less boxy, while allowing for just as much range of motion. We think the Microlight Vest looks the best, mostly because of how the shoulders fit compared to the Down Sweater Vest. The Down Sweater Vest does look great, too, but the aforementioned shoulder and armhole areas don't fit quite as well as the Microlight.
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Like every other vest we tested, It has two zippered hand pockets and an exterior zippered chest pocket large enough for a smartphone. The Microlight also has a very comfortable knit fabric sewn into the inside of the zipper garage to prevent chapping on your chin.
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Every piece of Rab gear has a material facts list, which lists the total recycled content and fluorocarbon content of every garment they make. The material facts of the Microlight Vest are laid out clearly in what looks like the nutrition label you see on packaged food. Everything but the zippers and trim is made of recycled materials on the Microlight, for a total recycled content of 91%. This is unique among outdoor brands, and highlights sustainability of the Microlight Vest.
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At 11.2 ounces, the Microlight Vest isn’t the lightest. If you’re prioritizing weight, several vests we tested weigh less than this one. A heavier vest is more durable and weather resistant, though, as a slightly thicker shell material is less prone to tearing and will block wind and rain better. This means the Microlight will last longer and keep you warmer, so the heavier weight isn’t necessarily even a downside. Plus, a heavier weight means more down, which makes it that much warmer. And 11 ounces isn’t that heavy, either.
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This vest is extremely comfortable, durable, warm, and weather resistant. And has the most recycled content of any down vest we tested. There are some less expensive insulated vests out there, but the Microlight isn’t the most expensive, either. The Microlight toes the line between technical apparel and good-looking all-around performance, and it will suit your needs for a sustainable insulated vest that will last you for years to come.
Best Down Vest Town-To-Trail: Patagonia Down Sweater Vest
Weight: 8.9 oz
Available sizes: XS-XXL
Fit: Regular
Shell fabric: NetPlus postconsumer recycled ripstop nylon
Insulation type: 900-fill Responsible Down 100% virgin goose down
What we liked: Very comfortable, warm, recycled shell material, repair patches included, great pockets
What could be better: Expensive
The Patagonia Down Sweater Vest is the best down vest for wearing everywhere, from town to trail. This vest is warm, cozy, looks great, and is versatile enough to wear all day, all winter long. With the Down Sweater Vest, you can go for a chilly morning hike, stop at a coffee shop, go to work, and then grab a drink with your friends without ever taking it off. That’s exactly what we did, anyway.
We tested this vest in Colorado during late summer and fall while hiking, backpacking, camping, biking, and simply wearing it around town. We did just about everything in this vest because it’s suitable to do just about everything. It’s fantastic overall, and we almost picked it as the best overall down vest, but the Rab Microlight fits better in the arms and has recycled down fill.
The Down Sweater vest is the vest version of our overall winner for Best Down Jacket in our Best Down Jackets guide. We also dedicate a single product in-depth review to the Patagonia Down Sweater Jacket.
Patagonia Down Sweater Vest
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The Down Sweater Vest is made with a 100% recycled 20-denier nylon ripstop outer shell fabric that’s treated with a PFC-free Durable Water Resistant (DWR) coating for water repellency.
You can read more about perfluorinated chemicals (PFCs/PFAs) in waterproofing and why the outdoor industry is moving away from them here.
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This is one of the warmest vests we’ve worn. On chilly mornings in the Wind River Range, it was warm enough under a windbreaker to keep your core temperature up. And it’s a great addition to a fleece jacket or midlayer when it gets even colder. The Down Sweater Vest is warm enough to wear often without being too hot, so you often need to take it off.
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At 8.9 ounces, it’s light and packable enough to throw in your bag for later. This isn’t quite as light as the featherweight Ghost Whisperer, which weighs a mere 5.1 ounces, but under 9 ounces is light enough for most people.
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Warmth and weight aside, the thing we love most about the Down Sweater Vest is that it’s downright comfortable. The lining material is incredibly soft and not slippery like some lightweight insulated vests. The face fabric feels so good on your skin that we’re always running our hands along the face material to confirm that it is truly as comfortable as we remember. And the updated fit on the Down Sweater Vest makes it even more comfortable. Previous versions of this vest didn’t fit quite as well; it was boxy and not great for layering under a rain jacket or with a fleece underneath. But the newest version of this vest fits great, making it that much more comfortable.
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The Down Sweater Vest is also one of the more sustainable vests we tested. Its shell materials are made of recycled fishing nets, and its 800-fill down insulation is 100% Responsible Down Standard certified by Control Union. Patagonia’s lifetime warranty is one of the best out there as well. They will repair this vest if anything breaks or tears, and Patagonia even includes a set of stick-on repair patches with every Down Sweater Vest.
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Also, we are impressed with the wide range of sizes the Down Sweater Vest is available in. It comes in XXS-3XL, which is some of the widest range of sizes of any vest we tested. If we had an award for inclusive sizing, this would be a top choice for that as well.
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The Down Sweater is one of the most expensive vests we tested. If you’re on a budget, there are definitely less expensive options than this vest. However, after you purchase this vest one time, you’ll have it for a long time to come. And Patagonia’s repair and warranty programs are great. Once you purchase this vest, you can keep getting it repaired for the life of the vest, so it will last for life. We think it’s worth the price for this reason.
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We found the arm holes weren’t quite as comfortable as some other vests, mostly the Rab Microlight. The Down Sweater Vest has stretchy material surrounding the arm holes, and this stretchy material squeezes your shoulders ever so slightly. It isn’t bad, and it’s definitely not a deal breaker, but it isn’t the most comfortable in the shoulders.
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We think the Patagonia Down Sweater Vest checks all the boxes we look for in a great vest, so it’s exactly what most people want when they want a down vest. You can wear this vest anywhere, from the mountains to the office, it has premium materials, is comfortable, and will last for a long, long time.
Best Overall Synthetic Vest: Montbell Thermawrap Vest
Weight: 7.7 oz
Available sizes: S-XL
Fit: Standard
Shell fabric: 12 D nylon ripstop with DWR
Insulation type: EXCELOFT synthetic insulation
What we liked: Lightweight, durable, breathable, stretchy materials, comfortable, reversible
What could be better: Included stuff sack is easy to lose, Not made of recycled materials
After several years of testing this vest while backpacking, biking, and trail running, we think the Montbell Thermawrap Vest is the best overall synthetic insulated vest. The Thermawrap is a versatile vest with a highly-breathable synthetic insulation that keeps you warm without overheating, so you can stay active and not have to take your vest off when you start working even harder. It’s warm enough to keep you comfortable in summer alpine conditions while lightweight and breathable enough to leave in your pack when needed.
Montbell Thermawrap Vest
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We wore this vest while backpacking in the Wind River Range in Wyoming, where the temperatures were hot during the day but chilly in the mornings and at night. We also wore it while camping in Colorado and Wyoming, on early morning bike rides, and while trail running and peak bagging in Colorado.
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The fabric repels wind and light rain, and the synthetic insulation keeps you warm even when wet. The fit is comfortable and doesn't bunch or ride up when you move. The 12-D Ballistic Airtight Nylon ripstop material is highly abrasion-resistant as well. Compared to lightweight puffy vests like the Mountain Hardwear Ghost Whisperer, this vest won’t rip nearly as easily. And if the shell material does rip, synthetic insulation won’t leak out the rip like down.
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The hand warmer pockets are big enough to store essentials or keep your hands warm. And the chest pocket is large enough for a smartphone. This lightweight vest compresses into a Nalgene-sized stuff sack when you aren’t wearing it, and you can also skip the stuff sack and simply stuff it into one of the handwarmer pockets. It’s also the most affordable insulated vests that we tested.
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While we love almost everything about this vest, it isn’t the most stylish. There are better choices if you’re looking for a vest that you can wear around town or to the office. Also, this vest is still not made of any recycled materials, which seems out of step in a world increasingly full of recycled nylon outdoor gear.
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This is a great choice if you’re looking for a cold-weather active layer or breathable insulation for summer backpacking. The Thermawrap is downright legendary in the backpacking world, and we think the Thermawrap Vest is an excellent choice for anyone looking for an active layer or an ultralight summer backpacking outer layer to use in place of a puffy jacket.
Best Vest For Aerobic Activities: Patagonia Nano Puff Vest
Weight: 8 oz
Available sizes: XS-3XL
Fit: Regular
Shell fabric: Recycled polyester ripstop
Insulation type: 60 g PrimaLoft Gold Insulation Eco postconsumer recycled polyester
What we liked: Lightweight, breathable, comfortable zipper garage, Recycled content inside and out
What could be better: Not as warm as some vests
The Patagonia Nano Puff Vest is our favorite vest for aerobic activities. This vest is insulated with the highly breathable PrimaLoft® Gold Insulation Eco, which insulates even when wet. This insulation vents heat well, but during high-output activities you’re going to sweat, even when wearing breathable clothing. The Nanopuff will continue to insulate even when it gets wet from your sweat, so you won’t get too cold when you stop moving.
Patagonia Nano Puff Vest
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We tested the Nano Puff Vest in Colorado during the summer. We wore it while biking around Denver on bike paths and city streets, wore it while hiking the Colorado Front Range on chilly mornings, and carried it with us throughout the day as an extra layer. We also have a lot of experience wearing the Nano Puff jacket, which is the same as the vest with the addition of sleeves, so we’ve spent a lot of time wearing this synthetic insulation piece from Patagonia.
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The Nano Puff vest is thin and lightweight and great for layering under a jacket. Its face material is thin and soft. It has a slightly slippery feel but doesn’t feel sticky as you sweat. It has zippered hand pockets that are exactly where you want them to be and an interior chest pocket that is perfect for storing your smartphone to keep it warm against your chest.
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The chest pocket also doubles as a stuff sack, and the vest packs down to about the size of a Nalgene water bottle. It has a small strip of knit material on the interior of the face fabric, which feels comfortable against your chin.
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The Nano Puff Vest is pretty similar to the Montbell Thermawrap vest, our top choice for a synthetic insulated vest. The Thermawrap is overall a little more breathable than the Nanopuff, and the Thermawrap shell material feels less slippery than the Nanopuff.
But that slipperiness is useful for some situations. For example, we think the Nano Puff works really well as a piece to layer on top of, like you would for skiing, as the fit is a little more trim. On the other hand, the Thermawrap is better worn outside your other layers because the material is slightly more abrasion resistant. Both of these vests are great, though, and are each highly breathable with insulation that insulates even when wet. We also think the Nano Puff works better in casual scenarios, so it’s slightly more versatile.
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The Nano Puff, along with the Rab Microlight, is the only other insulated vest that’s stuffed with recycled insulation. The PrimaLoft® Gold Insulation Eco is made of 100% post-consumer recycled polyester with “P.U.R.E” technology (Produced Using Reduced Emissions). The exterior materials on the Nanopuff Vest are also 100% recycled polyester. This vest is also made in a Fair Trade Certified™ factory. Patagonia’s repair program is excellent. They will repair any garment they make for life and only replace damaged or worn out gear as a last resort.
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The Nano Puff is downright legendary in the outdoor world, and is very popular in winter sports and summertime activities as well. The Nano Puff Vest has tons of positive customer reviews online, and Switchback Travel named it one of their top picks for an insulated vest. We think this is a great vest for aerobic activities and much more. It looks great, is super comfortable, and breathable enough to keep wearing even when the trail gets steep.
Best Lightweight Insulation Vest: Mountain Hardwear Ghost WhispererVest
Weight: 5.1 oz
Available sizes: S-XXL
Fit: Regular
Shell fabric: 10-denier x 10-denier ripstop recycled nylon
Insulation type: 800-fill-power goose down
What we liked: Ultralight, extremely packable, comfortable
|What could be better: Not as durable, expensive
The Mountain Hardwear Ghost Whisperer Vest is the best lightweight insulated vest, hands down. The men’s size small that we tested weighs a mere 5.1 ounces. Yes, you read that right. The Ghost Whisperer is very popular among ultralight backpackers and mountaineers. While it isn’t the most durable, you’ll forget you’re carrying it in your pack until you need the extra warmth.
Updated for 2025, the newest version is free of intentionally-added PFCs and other harmful forever chemicals in its DWR (durable water resistance).
You can read about why we like the jacket version in our in-depth review of the Mountain Hardwear Ghost Whisperer or our Best Down Jackets article, where it is our ultralight winner.
Mountain Hardwear Ghost Whisperer Vest
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We tested this vest on a summer backpacking trip in Wyoming’s Wind River Range. We also tested it in Colorado while hiking, backpacking, and trail running. It’s small and light enough to carry in a trail running vest, and this vest with a windbreaker is enough to keep you warm for a break at the summit or windy overlook. The jacket version of the Ghost Whisperer is also one of our favorites for colder-weather backpacking. We’ve put in tons of miles with our Ghost Whisperer.
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The shell is made of ultra-thin 10D Recycled Nylon ripstop material. It’s stuffed with 800-fill RDS®-certified down insulation. While the shell material isn’t quite as comfortable as the Patagonia Down Sweater or Rab Microlight, it’s surprisingly soft, considering how light the material is. And since this vest is so light, it doesn’t feel like you’re wearing it. It’s super thin, so it’s great to layer on top of. But it gives a surprising amount of warmth considering the thickness.
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It has zippered hand pockets with ultralight zippers that never seem to snag. Snagging zippers is the bane of most ultralight gear and can lead to tears in the delicate fabric. The fact that these zippers don’t catch or snag means the vest is less likely to fail here. And the right-hand pocket doubles as a stuff sack. When packed into this pocket, the vest is barely larger than a 500 mL water bottle–half the size of a Nalgene.
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Previous versions of the Ghost Whisperer Vest weren’t made with recycled materials. However, the new Ghost Whisperer Vest is now made with ultralight and recycled ripstop nylon. Adding recycled material doesn’t add any weight, but it does add a big improvement in sustainability, which we love. All Mountain Hardwear gear also comes with a lifetime warranty, and they’ll attempt to repair any damaged items before replacing them.
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This highly lightweight down vest comes at a price, though. The Ghost Whisperer/2 Vest is the most expensive vest we tested. The shell material on the Ghost Whisperer/2 is less durable than all of the heavier vests we tested, too. Our trusty Ghost Whisperer jacket that we use for three-season backpacking has a couple of repair patches on it. You’ll have to be careful with this vest, especially if using it while hiking in brushy locations. But if you’re okay with a few patches on your vest, this will reliably keep you warm when you need it and disappear in your pack whenever you aren’t wearing it.
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The Ghost Whisperer Jacket revolutionized the ultralight backpacking world when it was first introduced, and it has been a mainstay in thru-hikers’ packs ever since. We think the Ghost Whisperer/2 Vest is a great choice for anyone looking to shed as many ounces as possible from their pack.
Best Insulated Vest for Winter: Outdoor Vitals Novapro Vest
Weight: 8 oz
Available sizes: S-3X
Fit: Regular
Shell fabric: 20 Denier Nylon with DWR treatment
Insulation type: DownLT blend: DWR treated HyperDry + synthetic loose fill
What we liked: Stitchless baffles are warmer and more protective, longer cut cover waist and back, good fit, comfortable, affordable
What could be better: Ultralight fabric has slippery feel
The Outdoor Vitals NovaPro Vest is the warmest and most protective vest of any we have tested. This jacket has a very high warmth-to-weight ratio and uses a stitchless baffle design. Each baffle is stuffed full of insulation; it has some of the most loft of any vest yet still only weighs 8 oz. This is an awesome option for a super warm and protective vest that barely weighs more than the lightest weight options.
The unique stitchless baffle design keeps the insulation in place without the need to sew the fabric. The lightweight fabric has no stitch holes, so it’s more water and wind-resistant. Since there is less stitching to come undone, the NovaPro is more durable than other insulated vests. The DownLT™ insulation is a hybrid blend of down and a small amount of synthetic insulation. This insulation retains its loft better than pure down when wet. The result is a lightweight and extremely weatherproof vest.
Outdoor Vitals Novapro Vest
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We tested the NovaPro in summer in Colorado and Wyoming, while backpacking in the Wind River Range and on hikes on the Colorado Front Range. We also wore the NovaPro jacket all winter this year, taking it backpacking during an early-season snowstorm in Zion National Park and all over Colorado during a cold and snowy winter.
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The NovaPro has a fill weight of 90 grams, compared to the Cold Front, which has a fill weight of 150 grams, this isn’t nearly as much down. But we found the NovaPro was warmer in high winds than the Cold Front, even though it has less down.
Unlike the sewn baffles on other insulated vests, the stitchless baffles prevent wind from cutting through the fabric, making this lightweight vest warmer than most. It’s also slightly longer than most other vests we tested, which adds extra warmth since the cold can’t cut underneath.
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It has two zippered handwarmer pockets and packs into the left pocket. When packed, this vest is larger than a Nalgene water bottle, which is pretty big for a puffy vest. But you can actually compress the vest smaller than the hand pocket/stuff sack’s size if you use a stuff sack other than the one it comes with. So it can pack small enough for space-conscious backpackers.
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However, the NovaPro isn’t as comfortable as some other insulated vests we tested. The lightweight material is slippery and less soft than some vests, and it feels stickier than some materials when wet. It’s also a high-tech vest, and that stitchless baffle technology isn’t yet available as a recycled material.
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The NovaPro vest is covered by Outdoor Vitals’ lifetime warranty, so they’ll repair or replace any item that has manufacturing defects. They also have an in-house repair program for damaged or worn items outside the warranty coverage.
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The NovaPro Vest is a pretty unique insulated vest, and we think it’s a great choice for cold-weather backpacking or an all-around insulating vest that handles wind and precipitation better than other down vests, all at a lower price than most insulated vests.
Best Affordable Vest: REI Co-op 650 Down Vest
Weight: 8.1 oz
Available sizes: S-3XL
Fit: standard
Shell fabric: recycled nylon ripstop with DWR
Insulation type: 650-fill down
What we liked: Super affordable, soft material, casual look, versatile
What could be better: Not the warmest, doesn’t pack into its own pocket
The REI Co-op 650 Down Vest caught our eye because it’s incredibly affordable. When we got our hands on one to test, the low price was even more surprising based on how well it fits and feels. If you like the look and feel of the Patagonia Down Sweater, but don’t want to pay that much, we think the REI Co-op is an excellent option. It isn’t the most high-performing model, but it’s very comfortable, looks good, and costs less than half as much as the Down Sweater.
REI Co-op 650 Down Vest
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It’s stuffed with 650-fill down, which makes it super affordable. The inner lining material is very soft and is one of the most comfortable against your bare skin. It’s made of 100% recycled fabric, too.
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The REI Co-op 650 vest fits well and has a casual look that doesn’t scream “high-performance,” so it’s suitable for wearing on chilly hikes and then to the brewery or coffee shop afterward. It also comes in a wide variety of sizes to fit many different body shapes.
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It has a waist cinch shock cord to tighten it at the bottom hem. The rear hem has a slight amount of drop as well for extra coverage when you lean forward. It has two external zippered hand pockets and two internal drop-in pockets as well.
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This isn’t the most technical jacket, and the 650-down means it’s not the lightest either. It only weighs 8 oz, but the 650-fill down doesn’t have as high of a warmth-to-weight ratio. It also doesn’t stuff into its own pocket for packability.
However, it’s still relatively lightweight and packs down small enough without an integrated stuff sack.
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Though it’s not the warmest, it’s warm enough to carry as an extra layer around town or throw on over a sweater on chilly nights. And considering just how inexpensive it is, we think this is well worth the price for a super-affordable down vest.
Best 900-Fill Down Vest: Feathered Friends Eos Vest
Weight: 7 oz
Available sizes: XS-XXL
Fit: regular? fitted?
Shell fabric: Pertex® Quantum® brushed nylon with DWR
Insulation type: 900+ Goose Down
What we liked: Comfortable, high warmth for the weight, versatile, uses 900-fill down
What we didn’t like: Expensive
Feathered Friends is a Seattle-based company that makes high-quality sleeping bags, down jackets, vests, and other insulated backpacking gear. The Eos Vest is the sleeveless version of our runner-up in our Best Down Jackets guide.
We love Feathered Friends as a company because they make high-quality down-insulated gear right here in the United States. We love this vest because it’s well-made using the highest quality 900-fill down.
It’s also very comfortable and has a non-technical look that fits in most settings—from backpacking to coffee shops. We wear this vest year-round for warmth in the mountains, for chilly nights camping during shoulder season, and as an extra layer in town.
The Eos is made with a lot of 900-fill down. It’s actually pretty difficult to find a 900-fill down vest, and this is the only model we tested with over 800 fill down. 900-fill down has a higher warmth-to-weight ratio than lower fill weights. This makes the EOS warmer without adding extra weight.
Feathered Friends Eos Vest
The outer shell is water-resistant and breathable Pertex Quantum with a PFAs-free DWR coating. This shell fabric is windproof and softer to the touch than most other down jackets. This shell fabric is super cozy, rivaled in comfort only by the Patagonia Down Sweater and the Rab Microlight vests.
The only downside to the Eos Vest is that it’s more expensive than many comparable down jackets. For reference, it costs $70 more than our overall top choice for a down vest, the Rab Microlight, and more than the Patagonia Down Sweater Vest. But neither of those options is made in the USA or uses 900-fill down insulation. So even though it does cost more, we think it’s worth it for a high warmth-to-weight ratio down vest that’s made in Seattle, Washington.
If you’re looking for the best 900-fill down vest out there, we think the Eos Vest is worth considering, even considering the slightly higher price.
other down vests we tested
Cotopaxi Fuego Down Vest
Weight: 8 oz
Available sizes: XS-3XL
Fit: regular?
Shell fabric: Ripstop nylon
Insulation type: 800-fill-power goose down
The Cotopaxi Fuego Down Vest is another great vest we considered. We love Cotopaxi’s business model and their commitment to sustainability, and we’ve got our eye on this vest. It comes in a bunch of cool color combinations that make it stand out in a sea of solid colored insulated vests. This is also the only vest we’ve seen with two internal stash pockets. It’s an affordable and good-looking option worth considering for a vest that looks great around town and will perform on the trail as well. We're looking forward to testing it and will report back soon.
Cotopaxi Fuego Down Vest
It’s stuff with 800-fill RDS down. The shell material is soft and comfortable. It’s also not swishy, nor does it have that shiny, reflective look that some vests have. The down will keep you warm, the oh-so-soft fabric will be comfortable, and the look will keep you cool.
This is one of the only vests we’ve seen with two internal stash pockets. It has one internal zipper pocket and a secondary open pocket behind that pocket. The zipper pocket is great for storing a cell phone, and the drop-in pocket is ideal for stashing gloves. It also has two external hand pockets. It has an elastic drawcord at the waist, and it packs into its own internal pocket.
Overall, this is an affordable and good-looking option worth considering for a vest that looks great around town and will perform on the trail as well.
What to look for in a down vest
Close-up on some of the vests we tested.
Type Of Insulation
Insulated vests usually have down or synthetic insulation. Sometimes insulated vests have a combination of both types of insulation, too. For more information on types of insulation, check out our guide to down and synthetic insulation.
Down insulation
Down is an extremely lightweight, natural insulating material that comes from geese or ducks. It’s the fluffy clusters found under the feathers of ducks, geese, and other birds. If you’ve ever seen a bird floating comfortably on a frigid lake and wondered how is that bird not freezing? The answer is down.
Down traps air, creating pockets of warm air in the baffles of an insulated vest or jacket. It is extremely warm, as you’d expect from the material that allows ducks to float on a mostly frozen lake.
Down-insulated vests have the highest warmth-to-weight ratio of any puffy vests, and they’re also the most packable. Down has a high level of loft, or puffiness, but compresses easily to pack away when you aren’t wearing your vest.
Down has some shortcomings, though. First, down does not insulate when wet. If you’re using a down-insulated vest in rainy conditions or while sweating a lot, you’ll notice the vest doesn’t feel as puffy when wet. When down loses its loft, as it does when wet, a down vest won’t keep you as warm.
Secondly, down is not vegan. And though some down is ethically sourced, not all of it is. If you’re concerned with the ethical treatment of birds, you should consider buying down products certified by the Responsible Down Standard or Global Traceable Down Standard.
There is even debate on whether truly ethical down can even exist on a large scale. If you’re in this camp, you might want to simply consider synthetic insulation.
Synthetic insulation
Comparison of our two top synthetic insulated vests.
Synthetic insulation uses polyester or nylon spun into loosely-bunched fibers to create an insulation material that mimics the qualities of down. Synthetic insulation is often cheaper than down, and can be made with recycled plastic. Some synthetic insulation itself can even be recycled.
Synthetic insulation doesn’t compress as much as down when it gets wet, so it retains a lot of its insulating properties. If you’re going to be using your insulated vest in rainy conditions or humid environments, synthetic insulation is a better choice.
The Montbell Thermawrap is our winner for best synthetic puffy vest.
A synthetic puffy vest is generally more packable than a fleece vest, which is also warm when wet and quick-drying. However, synthetic puffy vests are more packable and have a better warmth to weight ratio.
Synthetic insulation is sometimes made of recycled materials. While we didn't have a chance to test it, the LL Bean Primaloft Packaway vest or The North Face Thermoball Eco Vest, both use synthetic insulation. The LL Bean Packway jacket won best affordable women's and men's jacket in our Synthetic Insulated jacket guide and uses Primaloft and NASA. The recycled Thermoball insulation is found in The North Face Thermoball ski jacket, which we review in our ski jackets guide for men.
An insulated vest with synthetic insulation is also vegan. If you’d like to avoid the thorny issues surrounding down insulation, we think synthetic is the way to go. Check out more synthetic alternatives in our related Best Women’s Down Vests guide.
Hybrid
A hybrid insulated vest uses a combination of down and synthetic insulation. This lets you have the best of both worlds: you get the warmth and compressibility of down with the breathability and warmth-when-wet properties of synthetic insulation, all in one layer.
Hybrid insulated vests, such as the Arc'teryx Cerium Vest or the Mammut Albula IN Hybrid Vest often have down insulation in the areas that won’t see as much sweat, such as the chest and shoulders, and synthetic insulation in areas that will see more moisture, such as under the arms. This gives you the lightweight packability of down and the moisture-resistant warmth of synthetic insulation in only the spots you truly need it. We didn't have a chance to test the Arc'teryx Cerium Vest or any hybrid vest, but the Arc'teryx Cerium Hoody performed well and is an award winner in our Best Down Jackets and Best Synthetic Insulated jackets guides.
Warmth
Outdoor Vitals NovaPro vs. Patagonia Down Sweater vs. Outdoor Research Cold Front.
Generally speaking, the puffier a vest looks, the warmer it will be. Puffier vests are usually bigger because they’re stuffed with more insulation, and vests with more insulation are going to be warmer. However, more insulation is also heavier, so you’ll have to balance warmth with weight.
Generally, down jackets will have a better warmth to weight ratio than synthetic jackets. However, while we didn't have a chance to test it, the LL Bean Primaloft Packaway vest uses a synthetic insulation called Primaloft Gold Insulation injected with NASA-designed Aerogel. For the amount of warmth it provides for the price, the LL Bean Packway jacket won best affordable women's and men's jacket in our Synthetic Insulated jacket guide.
Comparison of the collars on some of the vests we tested. Note how some have a fleece lining on the inside to prevent the zipper from rubbing against your chin.
Weather resistance
Synthetic insulation has better weather resistance than down insulation. Most down is treated with a weather-resistant coating, but it will still eventually get wet and lose its insulating properties if exposed to a lot of weather.
Fill power
Outdoor Research Cold Front and Outdoor Vitals NovaPro, two of the highest fill power jackets.
Fill power is a measurement used to assess the loft or insulating capability of down-insulated vests or other down items.
Fill power is usually expressed in cubic inches per ounce (in3/oz). If a down vest has a fill power of 800, that means one ounce of down occupies 800 cubic inches. The same amount of down from a 1000-fill insulated vest expands to 1000 cubic inches. In short, the higher the fill power, the fluffier.
Higher fill power insulated vests are more expensive since the down used is higher quality. Higher fill power is also more compressible, so you can pack them smaller.
The vests we tested maxed out at 900 fill down with the Feathered Friends Eos Vest.
On warmer days, a breathable vest will help keep you cooler when moving.
Breathability
Breathability matters most in high-intensity activities such as cold-weather cycling, hiking, running, or alpine climbing. Breathable insulation allows sweat to evaporate, which helps to keep you cool and comfortable.
Breathability is one of the top reasons to choose a synthetic jacket over a down-filled jacket. Synthetic insulation is generally more breathable than down. If breathability is a top concern, then we recommend you get a synthetic puffer vest. The water vapor your body produces when you sweat doesn’t move through down insulation as well as it does through synthetic.
When your sweat doesn’t move through insulation, you’ll be hot, wet, and uncomfortable. It will eventually make you colder when you stop moving, too. Highly breathable synthetic insulated vests and jackets are often called “active insulation” because they breathe the best.
Intended use
You should choose a puffy vest that works for how you intend to use it. A vest that keeps you warm when your body isn’t generating body heat will be too warm while exercising. A vest that looks good in casual settings might not keep you warm enough or breathe enough for use in high-output activities, either.
One use of a vest is lightweight additional warmth for days when you don’t think you’ll need a full jacket. On those days, the weight and packability of your vest will matter more.
You may want an insulated vest that will keep you warm enough when you aren’t being active. A puffer vest for this use will have a higher fill weight, or thicker insulation. Or, you might want a vest that will keep you a little warmer while you move. An insulated vest for active situations will be thinner, with a lower fill weight. Also, a vest for active use is probably filled with synthetic insulation because it breathes better.
Shell fabric
Comparison of shell fabrics on some vests.
Most puffer vests use a thin polyester or nylon shell fabric on the outside and inside of the vest. This shell material is just thick enough to not tear easily while still being light enough to make an insulated vest packable.
Sustainability
Many puffer vests use recycled plastic to make the shell fabric, synthetic insulation, or both. There are companies that use recycled down insulation in their vests as well.
Most companies use some amount of recycled content in their insulated vests at this point, and they all use this in their marketing materials. But, some companies go beyond adding recycled content to their products, and those are the ones that are truly leading the charge in sustainability.
Durability
The shell fabric of an insulated vest might have a ripstop weave pattern, which prevents small snags from turning into large tears in the fabric. A ripstop shell fabric is important for durability because the thin material would otherwise develop large holes anytime you snagged it on a tree branch or other sharp edge.
Some puffer vests are made with a thicker shell material, too. This thicker material will be more resistant to tears, whether or not it has a ripstop weave. This thicker shell material will be heavier, though.
Comparison of some of the vests side-by-side. Note how some have a more boxy fit while others are more tapered.
Size and fit
If you plan to layer an insulated vest on top of warm winter layers, then take that extra bulk into account when sizing an insulated vest. If you’re only planning on wearing your insulated vest over trim-fitting shirts or base layers, then you could probably get a smaller-size vest than if you wanted to wear it over a thick sweatshirt.
Weight
Comparison of down vests side-by-side as stored in their stuff sacks. We weighed each one on our home scale.
Insulated vests are often lighter than full-sleeved puffy jackets, but there are definitely lighter-weight and heavier vests you can choose from. If you plan on carrying your insulated vest backpacking in the summer, you should consider getting a lightweight vest that will be easier to carry on your back. If you’re going to be wearing your puffer vest during cold weather, weight is also important, but an ounce or two more might mean that the insulated vest you’re skiing or snowboarding in will breathe better.
Compressibility
Comparison of how different down vests pack down.
Much like weight, compressibility is important if you plan on carrying your insulated vest in a backpack. The more you can compress your puffer vest, the more space you’ll have in your pack for everything else you need to carry.
Generally speaking, down insulation is more compressible than synthetic insulation. So, a down-insulated vest is going to be more compressible than a synthetic insulated vest.
If you store your puffer vest compressed for a long time, that insulation will lose its long-term ability to loft, making it less warm. For this reason it’s best to store your down or synthetic vest on a hanger in your closet rather than stuffed into a stuff sack or pocket.
Pockets
We compared pocket placement and size on each vest, especially whether it could fit a phone.
Most insulated vests have hand warmer pockets. Some also have a chest pocket, which is a great place to keep a smartphone in cold weather both for your easy access to it and to protect its battery life. Some vests don’t have any pockets at all. These are probably the lightest vests you’ll find, but lack the functionality that pockets provide.
Hood
Hooded vests are less common because many folks choose to layer their vest with a hooded baselayer, as we did here.
There are many puffer vests that come with a hood, but hooded vests are less common in general. Whether you get a hooded puffer vest or not is ultimately a personal choice.
A hood is a useful feature for keeping your head and neck warm. A hood also adds extra bulk to an insulated vest, and might be more than you need if you also plan to use a beanie, neck gaiter, or both. A hood will also add weight to your insulated vest. It will probably also mean that vest costs more than its non-hooded counterpart.
I personally love hoods on most of my insulated layers. But in many scenarios where I’m wearing a puffer vest, I probably have a hooded layer underneath the vest. So a hooded vest will just be extra material to get in the way when layering. Plus, a hooded vest is harder to layer on top of, and vest + windbreaker is a great combination. The hood just gets in the way when putting a jacket over a vest.
Price and value
Most of the vests we tested here provide a good value, but they do vary in price. Depending on your needs, you might want to choose a more expensive insulated vest that will keep you warmer, breathe better, be more lightweight, or be more durable than a less expensive vest. This means that the more expensive vest might be a better value, especially if you plan to use it for a long time.
Who needs a down vest
A down vest is one of those pieces you don’t think you need—until you realize how often you reach for it. It’s perfect for anyone who spends time outside in cool to cold weather and wants to stay warm without feeling bulky or restricted.
If you’re an outdoors person, a down vest bridges the gap between a lightweight fleece and a full winter jacket. It keeps your core warm during early-morning hikes, late-fall camping trips, or shoulder-season adventures when temperatures swing throughout the day. Because it’s lightweight and compressible, it’s easy to stash in a pack and pull out when the weather cools.
If you’re more of a commuter or traveler, a vest adds warmth for cold mornings and evenings without the bulk of a heavy coat. It layers easily over flannels, hoodies, or base layers and under a rain or shell jacket. For road trips or travel days, it’s an easy, packable layer that’s just as at home in a mountain town as it is on city streets.
Down vests are also great for high-output activities—hiking, snowshoeing, chopping wood, or walking the dog—when you want insulation but still need your arms free for movement. And for anyone who prefers a layered system, a vest plays well with others: pair it over a base layer or fleece, or wear it under a waterproof shell for extra warmth.
If your core tends to get cold while your arms stay comfortable, or you’re tired of overheating in a full jacket, a down vest is the ideal middle ground—simple, warm, and endlessly versatile.
When to wear a down vest
Down vests shine in those in-between conditions—too cold for a base layer alone, too warm for a full puffy jacket. They’re the ultimate shoulder-season staple, perfect for layering and adaptable enough for everything from outdoor adventures to everyday wear.
You’ll reach for your vest most in fall and spring, when mornings and evenings are brisk but the midday sun brings warmth. It’s perfect for hikes that start cold and end warm, for camping trips where temperatures dip after dark, and for errands on cool days when you don’t want the hassle of a bulky coat.
In winter, a down vest becomes a valuable layering piece. Wear it under a shell or parka for extra core insulation without adding sleeve bulk. The sleeveless design helps regulate body temperature during active pursuits—like skiing, shoveling, or hiking—while keeping your core warm and dry.
For active movement, the vest’s freedom of motion really stands out. It lets your arms breathe and move naturally while your core stays insulated—ideal for climbing, chopping wood, or long walks on cold days.
Down vests are best suited for dry, cool to cold weather. If rain or wet snow is in the forecast, layer a waterproof shell over the vest to stay dry. Around town, they double as stylish, lightweight layers that pair well with sweaters, flannels, or hoodies.
Think of a down vest as your go-to for transitional weather or variable conditions. It’s the piece you throw on when it’s “almost jacket weather”—reliable warmth for your core, comfort for your arms, and effortless versatility for year-round use.
Care and maintenance tips
The Outdoor Research Cold Front is a great vest for winter and offers lots of warmth during warmer months, too.
Taking good care of your down vest helps it perform better and last longer. Whether it’s stuffed in a backpack or worn daily through winter, proper cleaning and storage keep the insulation lofty and the shell water-resistant. See step-by-step instructions How to Clean and Repair Down Jackets as the guidance is the same as for down vests.
Cleaning
Wash your vest only when needed—usually once or twice a season. Use a down-safe detergent or a mild, non-detergent soap on a gentle, cold-water cycle. Avoid bleach or fabric softeners, which can damage the down clusters and reduce water repellency. For small stains, spot clean with a damp cloth instead of running a full wash.
Drying
Drying down takes patience. Run the vest on low heat in a dryer with a few tennis or dryer balls to break up clumps and restore loft. Check it every 20–30 minutes and continue until the insulation feels completely dry. Any leftover moisture can cause clumping or odor later.
Water repellency upkeep
If your vest starts absorbing water instead of beading it up, it’s time to refresh the durable water-repellent (DWR) finish. Apply a spray-on treatment while the vest is damp, then tumble dry on low heat to help it bond to the fabric.
Storage
Don’t leave your vest packed tight in a stuff sack for months. Store it loosely on a hanger or in a breathable cotton bag, away from direct sunlight or heat. Proper storage keeps the down fluffy and ready for the next season.
Field repairs
For small rips or snags, use Tenacious Tape or NOSO patches to prevent feathers from escaping. For larger tears or broken zippers, many brands now offer repair services—an easy way to extend the life of your vest instead of replacing it.
When cleaned and stored properly, a good down vest can last a decade or more. Treat it like any other piece of outdoor apparel—maintain it regularly, and it’ll keep you warm for many winters to come.
The Outdoor Research Cold Front is a great vest for winter and offers lots of warmth during warmer months, too.
FAQ
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What you wear underneath depends on the weather and your activity. For hiking or other active use, wear a light base layer or long-sleeve shirt to prevent overheating. In colder weather or around camp, layer your vest over a fleece or midweight jacket for added warmth. If rain or snow is in the forecast, wear your vest under a waterproof shell to keep it dry and performing well. When choosing a size, make sure the vest fits comfortably over your typical layering system.
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A down vest should fit snug but not tight. It should trap warmth close to your core without compressing the down, which reduces loft and insulation. Leave enough room to fit a sweater or light jacket underneath, and make sure the armholes aren’t restrictive, so you can move freely and layer as needed.
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Down insulation comes from the fine plumage of ducks or geese. It’s extremely light, warm, and compressible, making it ideal for dry, cold conditions. However, it loses warmth when wet and requires more care.
Synthetic insulation, made from polyester fibers, mimics down’s loft but retains heat even when damp and dries faster. It’s easier to wash and usually more affordable, but slightly heavier and less packable than down.
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Not by themselves. Insulated vests keep your core warm, but since they don’t cover your arms, they’re best used as a layering piece in extreme cold. Pair one under a down jacket or shell for added insulation during frigid conditions.
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Yes—one of their biggest advantages is packability. Down vests compress into a small bundle or even their own pocket, taking up minimal space in a pack or carry-on. Synthetic versions are slightly bulkier but still highly portable, making them great backup layers for travel or unpredictable weather.
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Puffer vests are ideal for cool to moderately cold weather, roughly between 40–60°F (4–15°C), depending on your layers and activity. On colder days, pair one with a fleece or jacket for extra warmth. They’re also great in dry, windy conditions when you need core warmth without overheating your arms.
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Bankers wear vests to stay warm and comfortable in banks, which are often cold. An insulated vest fits in with the business casual style required of bankers, too. We tried wearing a puffy jacket to a job interview at a large bank and told the hiring manager that it would keep us warm in the overly air conditioned and potentially soulless environment. We didn’t get the job.
Check out the Instagram account midtown uniform for a slew of photos of white men in the official banker’s uniform–button down, slacks, and a vest. We should have checked out this account before showing up to that job interview in dirty trail runners, running shorts, hiking shirt, and puffy jacket.
How we tested
We tested insulated vests in the mountains of Colorado and Wyoming during late summer and fall. We also wore them around town on chilly mornings and late nights. In any instance where we would have otherwise grabbed our trusty puffy jacket, we wore one of these vests instead. And, we’re often in cold places, and love being warm, so we wore these vests a lot.
We wore them in the alpine on mountain runs and on hiking and backpacking trips. We tested them for durability by carrying them in our packs, and wearing them with a backpack. We tested puffer vests for warmth on cold nights camping in the mountains.
We weighed each vest to get a comparison of how they stacked up side-by-side.
We wore them around town on chilly mornings to get a sense of how comfortable each vest was. We carried them in our frame bag while riding our bike on Colorado’s Front Range and around town when commuting as an extra layer for late nights and early morning bike rides.
Our testing process
Real use in the mountains of Colorado and Wyoming, plus everyday wear around town
Where we tested
- Mountain hikes and backpacking trips in Colorado and Wyoming
- Alpine runs and shoulder-season missions on the Front Range
- Cold nights camping in the high country
- Chilly morning and late-night bike commutes
- Around-town wear on brisk mornings and evenings
What we test
- Core warmth-to-weight and overall loft
- Shell durability, weather resistance, and baffle design
- Fit and comfort in torso, hem, and armholes
- Breathability for hiking, running, and riding
- Packability, compressibility, and in-pack performance
- Pocket layout, usability, and everyday versatility
About the author / why you should trust us
Sam Schild is a thru-hiker, trail runner, cyclist, and mountain athlete based in Colorado. After moving to Colorado a decade ago, he discovered the benefits of the puffy jacket, then later the slimmed-down sleeveless version, the insulated vest.
He has thru-hiked the Pacific Crest Trail, Continental Divide Trail, Appalachian Trail, Grand Enchantment Trail, Pacific Northwest Trail, and the Colorado Trail twice.
He has bikepacked the Colorado Trail, Kokopelli Trail, Sky Islands Odyssey Route twice, and completed a 7,000-mile cross-country bikepacking trip.
On all these trips, he’s carried a puffy jacket, but spent too much time considering whether the perfect insulated vest might be a better choice. Now he’s convinced that sometimes a vest is all you need.
You can read more about Sam on his author page or on his website.
